The basic OEE system is of limited value. Only the right analysis of the data and use of the collected insights improves the efficiency of the organization. That is why tailoring tools to manufacturing processes and needs provides real value.
Build an OEE system with us - 40% of companies say that solutions built specifically for them have exceeded their expectations.
Gartner predicts that by 2025, up to 60% of manufacturing support systems will be build-to-order.
Industry 4.0 Use Cases Catalog
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Discover the potential of digital manufacturing
How does our OEE system work?
The solution is custom-built, but we can highlight the basic modules:
We develop tailor-made applications and IT systems for the industrial sector.
Every step of the process from design through implementation to maintenance, is tailored to the needs of the client organization to improve current production efficiency.
IT/OT convergence
The process begins with an in-depth discussion with our expert, who carefully assesses the business requirements and proposes a plan of activities.
Why is worth to choose us?
| Function | TT PSC | Ready solutions |
|---|---|---|
| Easy expansion with changing requirements | ||
| Flexibility to adapt to the customer production process | ||
| Collection and exchange of data from various sources | ||
| Customized and configured metrics (e.g.: OOE, TEEP, MTBF) | ||
| OEE expressed not only in % (e.g., losses in time, pieces of product) | ||
| Adaptation to new production line and plant | ||
| Data security and alignment with company regulations | ||
| Data prepared for AI/ML analysis | ||
| Open access to data and vendor independence | ||
| No hidden costs | ||
| No requirement for dedicated vendor equipment | ||
| Training and consulting in the area of Industry 4.0 |
See if you can find your company's problems. Find out what the solution is.
Solution
EMS system - Energy Advisor
Energy Advisor measures the energy consumption rate in real-time and conducts an analysis of energy efficiency losses. This makes it possible to identify areas where energy can be saved, minimizing consumption during production.
EMS system - Energy AdvisorSolution
Production Monitoring with OEE
Solution
Production Monitoring with OEE
Solution
Paperless
Solution
Predictive Quality Analytics
The solution analyzes process parameters in real time, empowering the identification and diagnosis of quality issues before they manifest in the finished product. Supporting Industry 4.0 principles, it enhances overall production efficiency while mitigating quality defects and identifying quality losses.
Predictive Quality AnalyticsSolution
How to predict and reduce equipment failures?
If you are performing preventive maintenance and still looking for an improvement - Predictive Maintenance enables increased machine availability by analyzing machine parameters in real time, predicting potential issues, and proactively preventing them. This proactive approach reduces overall failure time, promoting stable production and minimizing unplanned downtime.
Predictive MaintenanceSolution
Production Monitoring with OEE and Paperless
Solution
Production Monitoring with OEE
Solution
Paperless
Solution
EMS system - Energy Advisor
Energy Advisor empowers the analysis of energy consumption and the identification of areas for reducing CO2 emissions. Additionally, it can calculate CO2 values concerning a product, enabling a more precise assessment of a production facility's environmental impact. This tool is particularly beneficial for addressing poor environmental conditions and fostering sustainability within manufacturing operations.
EMS system - Energy AdvisorSolution
Digital Work Instructions
OEE (Overall Equipment Effectiveness) is a cornerstone metric within manufacturing operations, offering a comprehensive evaluation of the efficiency of equipment and production lines. It combines:
Availability measures the equipment's uptime compared to planned time. Performance checks if equipment runs at optimal speed. Quality identifies defects or rework. A good OEE score ranges from 65–85%, while above 85% is world-class.
In the manufacturing industry, efficiency is key to staying competitive and profitable. One way to improve efficiency is through data visibility. By having access to real-time visibility of the operational data throughout the manufacturing process, companies can identify bottlenecks, monitor production lines, and make data-driven decisions. In this article, we’ll explore how data visibility can help manufacturing companies improve their efficiency and ultimately their bottom line.
