The Digital Thread for transparency, efficiency, 
and compliance

Integrating PLM, MES, and the supply chain through a continuous Digital Thread

Introduction to the Digital Thread

The Digital Thread is the central link of digital transformation in modern enterprises. As a digital thread, it connects and guides users directly to all relevant information and data generated throughout the entire product lifecycle - from the first idea through development, production, and use to disposal. By implementing a Digital Thread, all relevant data and processes are connected across departments. This creates a continuous and transparent flow of data, breaking down silos and promoting collaboration between different teams and systems.

Digital Thread for Automotive, Mechanical Engineering and Aerospace

shared.UnifiedNamespace als Datendrehscheibe für die Smart Factory – Maschinen, Anlagen und Systeme in Echtzeit vernetzen

With Digital Thread Solutions, you can create the foundation for end-to-end digitalization of product development.

Our role-based applications connect people, processes, and technologies across the entire product lifecycle, including manufacturing execution systems (MES) and extended supply chain processes. This enables end-to-end traceability, real-time feedback, and higher manufacturing resilience. Especially in industries such as automotive, mechanical engineering, and aerospace, but also in others such as shipbuilding, energy, and manufacturing, the Digital Thread plays a decisive role.

The diverse applications of the Digital Thread in these industries range from design and maintenance to compliance, business process optimization, traceability improvement, and project management.

Why Digital Thread is essential

A modern Digital Thread enables continuous traceability in product development - from requirements through design and manufacturing to service. Among the key functions of the Digital Thread are ensuring consistency, timeliness, and reliability of data throughout the entire product lifecycle.

Balancing Regulation and Innovation

  • Mission:
    Achieve balance between regulations (APQP, ASPICE, ISO 26262, FDA) and innovation.
  • Vision:
    Compliance and innovation strength.

Our Digital Thread Solutions connect regulatory requirements with agile development processes - keeping your company flexible, secure, and certified.

Creating Transparency and Continuity

  • Mission:
    Overcome data silos caused by domain-specific system landscapes (PLM, ERP, MES, ALM).
  • Vision:
    Transparency and continuity.

With end-to-end collaboration, we connect systems, data, and processes through advanced data connectivity - for a unified, traceable data foundation throughout the entire product lifecycle.

Faster Time-to-Market

  • Mission:
    Transparency, prioritization, and control in requirements, change, and release management.
  • Vision:
    Faster time-to-market.

A continuous Digital Thread enables real-time transparency over requirements, changes, and dependencies - so you can complete projects faster and more safely, achieving a lasting competitive advantage in dynamic markets.

Audit Security in Product Development

  • Mission:
    Immediate access to audit-relevant data and status information.
  • Vision:
    Audit security.

Gain complete traceability and automatic documentation - eliminating manual data entry errors and ensuring audit-proof processes compliant with ISO, ASPICE, and FDA standards.

Your benefits with Digital Thread solutions

Reduced Complexity

Display of connected data - focused on task and role.

Intuitive Operation

Clear user interface with minimal training effort.

Efficient Work

Relevant information and actions in direct work context.

Real-Time Insights

Current data and status information for quick, informed decisions.

End-to-End Integration

Seamless connection of data and processes across the entire product lifecycle.

Bidirectional Transparency

Transparent access to data and processes across all systems - for a true single source of truth.

Support for Diverse Applications

An integrated product data record covers all applications in the company, increasing efficiency and reliability in complex business transformations.

Digital Thread Solutions for Your Industry

Our solutions are specifically developed for companies in:

Automotive

E.g. software-defined vehicles, traceability, safe and simple type approval, ADAS systems

Mechanical Engineering

CE marking, functional safety, environmental and material compliance, configuration management

Aerospace & Defense

Compliance, quality, and traceability

For manufacturers in these industries, the Digital Thread is particularly valuable, as it supports simulation, quality assurance, and troubleshooting throughout the entire product lifecycle.

Digital Thread Solutions for transparency, traceability, and collaboration across the entire product development process at Schaeffler

Learn how the Digital Engineering Workplace established Digital Threads along the product development cycle.

Role-Based Applications – All Data. Your Advantage: Clarity, Speed, Control.

Our Digital Thread Solutions are more than just a PLM add-on—they form the foundation for synchronized digital twin environments. By integrating engineering data and operational data streams, they deliver actionable insights that drive smarter decision-making.

They connect PLM, ALM, ERP, MES, and QMS into an end-to-end data model, creating transparency across the entire product lifecycle.

Who is the Digital Thread Relevant For?

Development Engineers

  • Focus on working instead of searching: all product information in direct context.
  • Fewer coordination loops, faster approvals - based on data, not intuition.

Quality Managers

  • Monitor changes and approvals at any time.
  • Automated traceability, quick root cause analysis, and seamless feedback from manufacturing to development.

Project Managers

  • Real-time transparency of progress, milestones, and deliveries.
  • All stakeholders work on the same data basis - efficient, connected, and goal-oriented.

Procurement

  • Involved early in development and change processes.
  • Secure access to current data and feedback - for faster, informed decisions.

Sales & Service

  • Up-to-date product information for accurate customer guidance.
  • Customer feedback flows directly into development for better service quality.
  • directly into development for better service quality.

Management

  • Complete overview of products, processes, and risks.
  • Continuous transparency from requirements to use - for secure decisions and sustainable value creation.
Product Lifecycle Management Process with Digital Thread Solutions

Our clients

Philip Morris International
Lufthansa Technik
Gentherm
Schaeffler
Oerlikon
SEG Automotive
ESAB
Haarslev
FCA
OCME
Solaris
Lacroix
Vestas

Your Path to a Continuous Digital Thread

1

Analyze & Identify Potentials

Assess maturity level and potential.

2

Configuration of ALM and PLM Systems

Build a continuous data model and consistent processes.

3

Implementation

Role-based solutions and automations for product development. Production planning, manufacturing, sales, service.

4

Continuous Improvement and Expansion

Production planning, manufacturing, sales, service.

When introducing the Digital Thread, companies often face various challenges, including organizational resistance, integration of complex systems, and budget allocation. These challenges must be identified and addressed early to successfully implement the Digital Thread. As your experienced partner, we support you along the way.

Result: Full transparency, accelerated development cycles, and audit-proof processes.

Take the Next Step

With Digital Thread, you establish a future-proof Product Lifecycle Management strategy and ensure end-to-end traceability in your product development - for maximum quality, speed, and security.

Digital Thread Solutions from TT PSC - Your bridge between IT, engineering, and production.

Seamlessly Connected Product Development with the Digital Thread

By integrating PLM, ALM, ERP, and other enterprise systems, silos are eliminated and information flows become transparent, as data from different departments and company areas are linked. This ensures the efficient provision of product data for various stakeholders throughout the entire product lifecycle, while the Digital Thread promotes connection and collaboration across departments.

Clear goals and targets are essential when developing and implementing a Digital Thread to increase efficiency and transparency. The added value of information within the Digital Thread lies in optimizing processes and cross-functional collaboration. Furthermore, the Digital Thread supports the optimization of business processes and the value chain through integration and networking of all relevant data.
Relationships between product data, processes, and participants are essential for seamless collaboration and efficient decision-making. Digital assets are managed and traceable throughout the product lifecycle. The Digital Thread facilitates the automation and optimization of tasks. Design, as a central part of the product lifecycle, particularly benefits from continuous data integration. Secure and distributed access to data and systems is also enabled by the Digital Thread.

Learn how the digital thread integrates data

across silos, enabling AI-driven insights and aligning with today's ecological demands.

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The Future of the Digital Thread: Trends and Perspectives

The development of the Digital Thread is advancing rapidly, offering companies ever new opportunities to optimize their processes and business models as part of digital transformation. A central trend is the increasing use of artificial intelligence and machine learning to intelligently analyze data flows in the Digital Thread and automatically support informed decisions. This allows complex relationships to be identified faster and innovative solutions to be implemented more efficiently.

Another important aspect is the integration of Internet of Things (IoT) technologies, which enable real-time data from production and operations to be fed directly into the Digital Thread. This creates a continuous, up-to-date picture of all relevant information throughout the entire product lifecycle. Cloud-based solutions also provide the flexibility to store, manage, and share large amounts of data securely and across locations.

These technological developments make the Digital Thread an indispensable tool for companies that want to make their processes future-proof and strengthen their innovative capabilities. The continuous evolution of the Digital Thread opens up new ways to increase efficiency, ensure quality, and develop new business models - securing long-term competitiveness in a digitalized industry.

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