Maximize factory performance with OEE software and production monitoring

Real-time visibility for every line and plant. Boost efficiency, cut downtime, and scale with a future-ready data

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What is OEE monitoring software?

OEE monitoring gives you one number that explains where production time is lost: availability, performance or quality. As part of our digital manufacturing solutions, we connect directly to machines and controllers to report production status and OEE in real time, with results of up to 15% OEE improvement in the first year and up to 25% fewer unplanned downtimes.

The era of out-of-the-box OEE systems is coming to an end

The OEE software market is set to nearly double by 2029, showing the shift toward tailored solutions that incorporate advanced analytics.

A basic OEE system has limited value on its own. Real improvements in efficiency come from the right analysis of production data and the smart use of actionable insights collected from OEE systems. That is why modern OEE monitoring software should be tailored to specific manufacturing processes and needs. Customized OEE solutions bring measurable results and unlock OEE's full production potential.

Build an OEE system with us – 40% of companies say that solutions built specifically for them have exceeded their expectations.

When is a custom OEE solution the right choice?

An industrial engineer wearing protective gear operates a machine control panel in a manufacturing plant. The display shows production metrics and performance graphs, illustrating real-time monitoring and OEE data tracking used in smart factory environments.
  • Off-of-the-box OEE solutions available on the market are becoming insufficient in the context of organizations' growing needs.
  • You have an innovative business idea that requires higher production efficiency and it is necessary to join the digital (r)evolution and Industry 4.0.
  • Now more than ever, it is critical to focus on improving operational efficiency and measuring OEE as competition intensifies.
  • OEE levels should meet industry standards. You need a solution to make that happen.

Key features of our production monitoring software

Gain full control with real-time production tracking.

Monitor production progress and machine condition on the plant floor, using key indicators such as OEE, MTTR, MTBF. This enables managers to oversee the entire process, maintain operational resilience, and make data-driven decisions that optimize output.

Improve machine uptime with accurate downtime categorization.

Our system records and classifies downtime — automatically or manually — including changeovers and micro-stoppages. These insights help maximize machine uptime, reduce losses, and support corrective actions for continuous improvement.

Identify bottlenecks and drive continuous improvement.

By analyzing historical and trending data, the software highlights recurring issues and root causes of hidden inefficiencies. This makes it easier to troubleshoot problems, adapt workflows, and achieve lasting operational resilience through smarter resource allocation.

Strengthen quality monitoring and reduce waste.

Generate detailed reports to track defects, scrap, and raw material losses. This level of quality monitoring ensures consistent standards, lowers costs, and creates long-term value through measurable production tracking and quality-driven continuous improvement.

Strategic benefits of custom monitor production implementation

Use foundational data

Manufacturers report OEE gains of up to 29%, accelerating digital transformation.

Increase machine efficiency

Real-time monitoring boosts efficiency and availability by 10–15%.

Raise quality standards

Enhanced monitoring improves OEE by 13–30%, reducing defects and waste.

Success Stories about revolutionizing production monitoring

Feedback from our customers

The process begins with an in-depth discussion

with our expert, who carefully assesses the business requirements and proposes a plan of activities

Implementation strategy for a tailor-made OEE solution

We develop tailor-made applications and IT systems for the industrial sector, focused on advanced production monitoring.

Every step of the process from design through implementation to maintenance, is tailored to the needs of the client organization to improve current production efficiency and OEE.
1

Machine connectivity

We provide appropriate connectivity solution, even for older machines and production equipment, regardless of manufacturer.
2

Production monitoring with OEE

We customize the system for production and personalize formulas, and the information displayed on screens or in reports.
3

Process optimization

We use AI/ML engines to support your teams in their everyday decisions to meet business needs and present the insights understandably.
4

Scaling the solution

We are looking for synergies with other areas, and we move the solution to other production lines and plants.

Why choose TT PSC for OEE monitoring?

Deep manufacturing expertise

We understand the realities of the plant floor, so our OEE systems solve real production challenges, not just technical ones.

Proven OEE implementations

Over 1,200 successful projects mean you get a reliable solution that improves efficiency and boosts machine uptime.

Tailored technology approach

We adapt OEE monitoring to your processes, so you gain measurable operational benefits instead of rigid, generic tools.

End-to-end partnership

From the first consultation to scaling across plants, we reduce risk and ensure continuous improvement over time.

TT PSC's OEE software compared to other solutions

FunctionTT PSCReady solutions
Easy expansion with changing requirements
Flexibility to adapt to the customer production process
Collection and exchange of data from various sources
Customized and configured metrics (e.g.: OOE, TEEP, MTBF)
OEE expressed not only in % (e.g., losses in time, pieces of product)
Adaptation to new production line and plant
Data security and alignment with company regulations
Data prepared for AI/ML analysis
Open access to data and vendor independence
No hidden costs
No requirement for dedicated vendor equipment
Training and consulting in the area of Industry 4.0

How to start with OEE software implementation?

1

Run a proof of concept and detailed analysis

Begin with a proof of concept supported by a thorough analysis of workflows, downtime, and the overall production process. This ensures the OEE implementation addresses real inefficiencies and creates a solid foundation for measurable improvements.
2

Integrate with existing infrastructure

Connecting machines, legacy equipment, and IT/OT systems — such as MES, ERP, SCADA, PLC, CMMS, and other systems — creates a unified foundation for reliable data. This improves visibility and simplifies management across the production environment.
3

Train and support your teams

Practical training helps operators and managers use OEE insights effectively. Teams gain instant feedback to make better daily decisions, which builds confidence and drives continuous improvement.
4

Monitor and optimize continuously

Regular monitoring and proactive adjustments keep the OEE system aligned with business goals. This maximizes efficiency, increases production output, and ensures long-term stability.

Which of these challenges sounds familiar?

See if you can find your company's problems. Find out what the solution is.

How to reduce energy costs in a manufacturing plant?

Solution

EMS system - Energy Advisor
Energy Advisor measures the energy consumption rate in real-time and conducts an analysis of energy efficiency losses. This makes it possible to identify areas where energy can be saved, minimizing consumption during production.
EMS system - Energy Advisor
Ask your advisor about the EMS system

Frequently asked question

Production monitoring is the real-time tracking of manufacturing operations, production status, and equipment to improve production performance and overall efficiency.

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