_Production Monitoring with OEE

_Revolutionizing Production Monitoring: Success Storie

_The end of the era of out-of-the-box OEE systems?

Gartner predicts that by 2025, up to 60% of manufacturing support systems will be build-to-order.

The basic OEE system is of limited value. Only the right analysis of the data and use of the collected insights improves the efficiency of the organization. That is why tailoring tools to manufacturing processes and needs provides real value.

Build an OEE system with us - 40% of companies say that solutions built specifically for them have exceeded their expectations.

A factory worker looks at machine data focusing on monitoring OEE production efficiency

_Implementation strategy for a tailor-made OEE system

We develop tailor-made applications and IT systems for the industrial sector.

Every step of the process from design through implementation to maintenance, is tailored to the needs of the client organization to improve current production efficiency.

Machine connectivity

We provide appropriate connectivity solution, even for older machines and production equipment, regardless of manufacturer.

Production monitoring with OEE

We customize the system for production and personalize formulas, and the information displayed on screens or in reports.

Process optimization

We use AI/ML engines to support your teams in their everyday decisions to meet business needs and present the insights understandably.

Scaling the solution

We are looking for synergies with other areas, and we move the solution to other production lines and plants.

_How does our OEE system work?

The solution is custom-built, but we can highlight the basic modules:

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Monitor production progress and machine condition by calculating production indicators, such as OEE.

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Reporting, manual, or automatic categorization of downtime, including changeovers and micro downtime.

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Helps troubleshoot and identify bottlenecks based on historical and trending data.

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Reports to analyze quality data (defects, waste, losses).

_IT/OT convergence

The process begins with an in-depth discussion with our expert, who carefully assesses the business requirements and proposes a plan of activities.

Tak

7 years of experience

Tak

More than 1,200 completed projects

Tak

Technology adapted to needs, never the other way around Holistic approach from concept to maintenance

Tak

Holistic approach from concept to maintenance

_TT PSC's OEE system compared to other solutions

Function
TT PSC
Ready solutions
Easy expansion with changing requirements

TTPSC

Ready solutions

Flexibility to adapt to the customer production process

TTPSC

Ready solutions

Collection and exchange of data from various sources

TTPSC

Ready solutions

Customized and configured metrics (e.g.: OOE, TEEP, MTBF)

TTPSC

Ready solutions

OEE expressed not only in % (e.g., losses in time, pieces of product)

TTPSC

Ready solutions

Adaptation to new production line and plant

TTPSC

Ready solutions

Data security and alignment with company regulations

TTPSC

Ready solutions

Data prepared for AI/ML analysis

TTPSC

Ready solutions

Open access to data and vendor independence

TTPSC

Ready solutions

No hidden costs

TTPSC

Ready solutions

No requirement for dedicated vendor equipment

TTPSC

Ready solutions

Training and consulting in the area of Industry 4.0

TTPSC

Ready solutions

_When is a custom OEE solution the right choice?

Tak

Off-of-the-box OEE solutions available on the market are becoming insufficient in the context of organizations' growing needs.

Tak

You have an innovative business idea that requires higher production efficiency and it is necessary to join the digital (r)evolution and Industry 4.0.

Tak

Now more than ever, it is critical to focus on improving operational efficiency and measuring OEE as competition intensifies.

Tak

OEE levels should meet industry standards. You need a solution to make that happen.

_Benefits of custom OEE implementation

Energy Advisor - Obniżenie kosztów

Use that foundational data in the digitalization journey

Energy Advisor - Redukcja emisji CO2

Increase machine efficiency and availability

Energy Advisor - Obniżenie kosztów

Raise product quality standards

_What challenge is your company challenge?

See if you can find your company's problems. Find out what the solution is..

Find your problem:
Select
How to reduce energy costs in a manufacturing plant?
How to avoid production downtime?
How to increase production efficiency without investing in new machinery?
How can you eliminate paper and spreadsheets?
How to improve production quality and reduce costs?
How to predict and reduce equipment failures?
How do I create automated production reporting?
How to automatically calculate production performance indicators (KPIs)?
How to improve communication and data flow?
How to reduce CO2 emissions?
How can you better deal with employee turnover?
  • How to reduce energy costs in a manufacturing plant?

    Solution

    EMS system - Energy Advisor

    Energy Advisor measures the energy consumption rate in real-time and conducts an analysis of energy efficiency losses. This makes it possible to identify areas where energy can be saved, minimizing consumption during production.

    Read more about our EMS system - Energy Advisor

    Ask your advisor about the EMS system

    Let's talk
  • How to avoid production downtime?

    Solution

    Production Monitoring with OEE

    With the application, you can monitor production and productivity in real time, empowering you to make informed decisions based on machine data. The system also facilitates measuring manufacturing productivity by calculating the OEE index, allowing you to evaluate the efficiency of the production process.

    Talk to our expert

    Let's talk
  • How to increase production efficiency without investing in new machinery?

    Solution

    Production Monitoring with OEE

    With the OEE calculation application, you keep track of the current value of the OEE indicator and production efficiency, including the OEE score. This capability empowers you to make more accurate decisions by analyzing data from production machines.

    Contact our expert

    Let's talk
  • How can you eliminate paper and spreadsheets?

    Solution

    Paperless

    Dedicated software facilitates paperless manufacturing, accelerating internal communication and enhancing decision-making processes. This paperless approach is pivotal in the evolution towards Organization 4.0, particularly benefiting manufacturing companies by minimizing human factors in data management and operations.

    Contact our expert

    Let's talk
  • How to improve production quality and reduce costs?

    Solution

    Predictive Quality Analytics

    The solution analyzes process parameters in real time, empowering the identification and diagnosis of quality issues before they manifest in the finished product. Supporting Industry 4.0 principles, it enhances overall production efficiency while mitigating quality defects and identifying quality losses.

    Predictive Quality Analytics - check details

    Learn more about this solution

    Let's talk
  • How to predict and reduce equipment failures?

    Solution

    How to predict and reduce equipment failures?

    If you are performing preventive maintenance and still looking for an improvement - Predictive Maintenance enables increased machine availability by analyzing machine parameters in real time, predicting potential issues, and proactively preventing them. This proactive approach reduces overall failure time, promoting stable production and minimizing unplanned downtime.

    Learn more about Predictive Maintenance

    Talk to an expert

    Let's talk
  • How do I create automated production reporting?

    Solution

    Production Monitoring with OEE and Paperless

    These tools facilitate real-time collection of production data, diminishing operational time and granting access to up-to-date information in different processes across the shop floor. Utilizing them, you can enhance the efficiency of reporting and decision-making through thorough data analysis, benefiting production teams and optimizing manufacturing processes.

    Talk to an expert

    Let's talk
  • How to automatically calculate production performance indicators (KPIs)?

    Solution

    Production monitoring with OEE

    Using the production monitoring application, key production performance indicators such as productivity, quality, and machine availability are automatically counted. By monitoring production with OEE, it is possible to continuously track and analyze OEE levels.

    Talk to an expert

    Let's talk
  • How to improve communication and data flow?

    Solution

    Paperless

    Digitization eliminates the need for paper documentation, speeding up communication and data flow. Data is stored digitally, reducing operational time and providing immediate access to information for all stakeholders, while increasing efficiency in the use of personnel.

    Consultation with an expert

    Let's talk
  • How to reduce CO2 emissions?

    Solution

    EMS system - Energy Advisor

    Energy Advisor empowers the analysis of energy consumption and the identification of areas for reducing CO2 emissions. Additionally, it can calculate CO2 values concerning a product, enabling a more precise assessment of a production facility's environmental impact. This tool is particularly beneficial for addressing poor environmental conditions and fostering sustainability within manufacturing operations.

    Read more about our EMS system - Energy Advisor

    Ask about the Energy Advisor system

    Let's talk
  • How can you better deal with employee turnover?

    Solution

    Digital Work Instructions

    With digital work instructions, you'll ensure consistency and accessibility of information, irrespective of employee experience. This accelerates the learning curve for new crew members, mitigating the negative impacts of turnover. Additionally, digital instructions facilitate minimizing operator errors, while also optimizing operations towards achieving maximum speed of production teams.

    Could you contact our expert

    Let's talk

_Feedback from our customers

review
Haarslev

The TT PSC team showed strong technical expertise and motivation while working on the project.

We are grateful for their flexibility and help in finding a solution that meets our business goals. The new IIoT reporting platform based on ThingWorx developed by TT PSC helped us simplify data monitoring and analysis for our customers. We are positive that we will successfully continue to work with TT PSC in the upcoming Product Development Roadmap.

Preben Alstrøm Digital Solutions & Science Director Haarslev
review
Lufthansa

Thanks to Real-Time-Monitoring, we can now quickly identify information on incidents and report them back,

so that the operator can independently analyze the incident and correct it with as little disruption to production as possible. Working with TT PSC we achieve our goals faster and more effectively than expected.

Emmanuel Thommerel VP IT Lacroix

_Related articles

In the manufacturing industry, efficiency is key to staying competitive and profitable. One way to improve efficiency is through data visibility. By having access to real-time visibility of the operational data throughout the manufacturing process, companies can identify bottlenecks, monitor production lines, and make data-driven decisions. In this article, we'll explore how data visibility can help manufacturing companies improve their efficiency and ultimately their bottom line.
Read more

_Frequently asked question

OEE definition - OEE (Overall Equipment Effectiveness), stands as a cornerstone metric within manufacturing operations, offering a comprehensive evaluation of the efficiency of equipment and production lines. It amalgamates three factors (performance score, quality score, availability score) to identify what is the percentage of truly productive manufacturing time.

Availability assesses the time equipment is available for production compared to its planned production time, accounting for factors like downtime and changeovers. Performance scrutinizes the speed at which equipment operates about its optimal capacity, revealing potential inefficiencies or slowdowns. Quality measures the ratio of good output to total output, identifying any defects or rework that may impact overall productivity.

A good OEE score is considered to be between 65-85%, whereas above 85% is considered world-class.

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