Digital Shift Handover

DIGITAL

Automated DSH process for accurate capturing and transferring critical shift information to significantly reduce time spent logging and analyzing historical data.

A shortage of skilled workers, combined with increasing product and operations complexity, is causing an industrial workforce crisis. Equip your workers with analytics enabled role-based applications, connected tools, and augmented guidance to unlock breakthrough levels of productivity.

Capabilities:

Manual data entry of shift and crew information
Electronic entry system for shift notes and changeover notes
Production Execution Dashboard: Current shift details for orders in production, including PO completion, and production schedule attainment
Safety Dashboard: Prescriptive safety measurements for each selected shift, showing days since the last accident and its details. Predictive safety information on completed inspections, incidents, and overtime
Maintenance Dashboard: Information on the latest shift, showing maintenance jobs (completed vs. missed), and task list of upcoming maintenance jobs for the next shift.
LIMS Dashboard: Lab information on current shift, showing first pass quality, failed tests, and the number of defects.
CIL (Clean-Inspect-Lube) Dashboard: Information on the last shift, showing CIL jobs (completed vs. missed), and task list of upcoming CIL jobs to do for the next shift.

SHIFT HANDOVER Insights

Shift Handover Dashboard

A summary showing key KPIs for the current shift, including KPIs for production execution, safety, maintenance, LIMS, and CIL (Clean-Inspect-Lube).

Production Execution Dashboard

Shift information on orders being produced, including PO completion, schedule attainment, Time till Change Over, and Rate to meet Change Over (actual vs. target).

Safety Dashboard

Prescriptive safety measurements for each selected shift, showing days since the last accident, incident details, and MTTR for incidents. Predictive safety information on completed inspections, incidents, and overtime, for signs of possible accidents.

Maintenance Dashboard

Last shift information on maintenance jobs (completed vs. missed). Tasklist of upcoming maintenance jobs for the next shift.

LIMS Dashboard

Lab information on shift showing first pass quality, top failing tests, and the number of defects.

Benefits:

Fast value realization operator

Supervisor’s and plant manager’s engagement

Design and implementation of best practices

Scalable for expansion across multiple sites

Reliability and performance validation

What Industries?

Automotive

Mining Services

Pharmaceutics

Plastic processing

Machinery

Tobacco

Vertical transport systems

Chemistry

Printing

Aviation

How do we start?

We start with projects based on value Proof of Value

Business Justification Choice of one use case

Plan and roadmap

Discovery workshops Project work breakdown

ROI

Implementation of the project first phase PoV

Feedback

End of PoV

Plan

Implementation of pilotage for the second area

Analysis of business needs, identification of use cases

Review of results. Validation of benefits with end users. Confirmation / correction of change of case / area

Business benefits

Design Workshop

Feedback and decision workshop

We are looking forward to doing business with you!

As TT PSC, we have been a partner of the American company PTC for over 15 years – the undisputed leader of IoT solutions for industry – for which we are not only an integrator, but also a center of competence and R&D of products. Our competence is confirmed by the status of PTC partner, as well as by partnership with Rockwell Automation. We have a portfolio of many successful IoT and AR implementations for industry around the world. We will help you choose the right tools, functionalities and create an action plan. With our help, you will go smoothly through the implementation work.